For the welding industry users, the lack of skilled welders, and the rising cost of human resources is becoming a bottleneck impeding the development of enterprises. The representative of the intelligent robot welding equipment and welding robot as to achieve the perfect combination, out of the welding skills and experience of the operator dependence, thus welding production process to reduce the influence of human factors to a minimum. So more and more enterprises begin to weld the user set his sights on a robot automatic welding equipment. Automated welding robots, represented by the general trend
"Robotic welding technology, and efficient development of welding technology is not just the problem, has become a reality, the urgent need!" Interview, Vice President of Beijing can not help the times Bao Yunjie issue such a sigh, as he saw that, as with the Beijing Times, a lot of Cast Iron Welding Rod occupy a prominent position on the stand, as the exhibition's most dazzling star.
Display so many welding robots, welding machine manufacturers are not in the show. Commenting on the recent changes in customer demand, the deputy general manager of Shandong, Zhang Xiushan Mrs Austrian said: "The representative of the intelligent robot welding equipment fully embodies the efficient, high-end features. The reasons for the recent human resources and many factories on the welding process and welding process management have become increasingly demanding, users of automated welding equipment, particularly the demand for robotic welding equipment is more and more. "
Chiu, general manager of Industrial Light Ruiling also mentioned: "the development of automated welding is a great direction to improve the welding efficiency and welding quality is the only way for industrial upgrading, the welding equipment to become China's chief supplier Ruiling, the welding automation is The main direction of our future. "The first morning show in Ruiling booth at the" Ruiling industrial robot welding power off the assembly line cum Ruiling? ABB Arc Welding Robot Systems Laboratory opening ceremony, "This is the total Qiu The best evidence of a statement.
In fact, the welding robot at the fifteenth session of the spring up all over Beijing Essen Welding Fair Copyright behind the control engineering network is not only a digital welding machine and robotic welding technology integration, but also reflects the robot welding power supply manufacturers and vendors combination with the co-operation. Digital welding power source is a mature application of the basis for cooperation
Digital robot welding system, welding is an important part, but more of digital welding machine to form a relatively independent, and only will be integrated into robotic welding system, to use its strong digital communications capabilities, to be fully digital welding machine excellent welding performance, meet user quality, efficient automatic welding technology needs. As a leading enterprise in domestic welding, the Beijing Times, Shenzhen and Shandong Olympic Ruiling too, had to go in the digital welding research and development and industrial production in the forefront.
Shenzhen Ruiling Industries, the predecessor is a professional company to do welding power source, which is Ruiling the development of digital power after laying a good foundation. End of 2009, Ruiling Industry and State Key Laboratory of Advanced Welding Technology jointly established a digital welding laboratory, and in the current Beijing Essen Welding Show, Ruiling industry is on display specially developed for the whole robot welding digital welding power supply.
Shandong Province is the first Austrian company began too digital welding machine and put into industrial R & D enterprise, adhering to the digital and network technology to bring greater value to users the idea of ??the robot and the plane supporting the design of the power of international standards The interface and protocol to meet user requirements. The high-end products such as digital square wave arc welding, pulsed MIG welding machine in the Three Gorges hydropower, natural gas which has made good use of effects, in terms of performance and reliability are fully verified.
Beijing Times since 1998, began to take control of the digital circuit. In 2002, Time Inc., the innovative large-scale projects, putting in a lot of resources to fully digital inverter welding machine R & D, made great progress. At the National Stadium "Bird's Nest" National Aquatics Center "Water Cube", the new CCTV and other national key projects of the construction site, you can see the shadow of digital welding machine age.
Shandong Austria too, Ruiling Industry, the Beijing Times and other welding machine manufacturers in the field of digital power past several years, with its leading technology, the industry's unique corporate culture has won a good reputation and credibility. Products through the ship, rolling stock, oil, petrochemical, power and construction machinery industry in almost all applications a severe test, and welding in the welding process control expert database, etc., accumulated rich experience, this co-operation with the robot manufacturers laid a good foundation. Their respective advantages together to develop new markets
Why too much about Austria, Shandong, Shenzhen Ruiling, the Beijing Times and other Chinese manufacturers as a partner, ABB robot manufacturing industry manager Lin Weicong Ministry of Industry, said: "ABB's welding had been working with foreign manufacturers, foreign manufacturers are mostly not found understand the Chinese market, not willing to invest in the Chinese market, and we need a partner to really can serve the local customers, compared with foreign welding company, we still have faith in Chinese companies learn more about the actual needs of Chinese customers. " During the interview, when asked about cooperation with the Ministry of ABB robots personal experience, the three welding machine manufacturers are talking about:
"Our goal is the same both sides. At present, our welding technology has been at a new starting point, is the automation, information technology, intelligent direction fast forward. Ruiling as a manufacturer of welding power, to seize the opportunity to play their own advantages, and constantly blaze new trails, to enhance co-operation with the robot manufacturers control engineering Copyright, R & D staff through the joint efforts of both sides to meet customer needs. "
"Beijing time at school, vocational skills training and other areas of teaching and presentation has advantages www.cechina.cn, these areas of high demand on the welding robot, robot body we can not do it, but can help ABB introduced to develop such the market. "
"We Austria too has almost two decades of industrial welding experience in the design development and production, and has the largest production base of inverter welding machine and perfect sales network, our products are almost all related to the welding industry, these advantages were the accelerated our pace of cooperation with the robot manufacturer. Last year we focused on solving the company ABB and robot welding interface and a digital fish scale pattern of international standards for welding problems, 2010 in bicycle, car parts, engineering machinery and coal, etc areas, we still have room for cooperation. "
Cooperation is based on the brand, the purpose of cooperation is a win-win cooperation is the vision for the Chinese contribution to the development of welding automation. Beijing Time, Shandong Austria too, Shenzhen Ruiling welding power source, such as domestic manufacturers have the advantage of knowledge of welding market in China, and sales network across all sectors and channels; ABB's strengths are its advanced and mature technology robot body, welding machine manufacturers can build a system integration platform. We firmly believe, based on co-operation based on the combination, there is no reason to get customers. A short step or even a thousand miles
"Ruiling with ABB's cooperation should have a good start, the future will develop in the Chinese welding industry and to what extent, and the market promotion and team building are inseparable, and we are confident will continue to pool some of talent. We are confident in the future. "
"Cooperation started, Austria is too value the ABB on their R & D centers in China, and our R & D center is also very powerful, both the depth of cooperation in R & D center Control Engineering Copyright, sure to get 1 + 1> 2 results. In addition, our company has set up a special department of automation and robotic welding department, to vigorously promote this thing. "
"This show features the double wire MIG / MAG welding robot system is the first time with ABB robots substantive cooperation, the exhibition later, Time Inc. will set up a robotics division, by a professional person to operate . In addition, the times in Jinan established a new industrial park welding, can produce tooling, fixtures, and other ancillary equipment modification. "
Cooperation with domestic manufacturers about the prospects for Welding Electrode , ABB robot manufacturing industry manager Lin Weicong Ministry of Industry said, "We cooperate with domestic welding machine manufacturers still in its infancy, the two sides have a lot to run the place, the best way cooperation projects is found in the actual problem, active R & D personnel by both sides to communicate and exchange to solve the problem, to provide customers with complete solutions. "
Core and the electrode coating by the welding of two parts. Welding Electrode in the metal core, will become paint (coating) uniform pressure to the carefully painted on the core welding. Different types of welding rod, welding cores are also different. Welding electrode core or metal core, in order to ensure the quality and performance of the weld, butt in the core content of the metal elements are strict rules, especially harmful impurities (eg sulfur, phosphorus, etc.) content, should be strictly Limitations, better than the base metal. A direct impact on the core components welded weld metal composition and performance, so welded to the core in as little as possible of harmful elements in welding carbon steel and low alloy steel welding core, are generally used as the welding of low carbon steel core, and fill plus manganese, Silicon, chromium, nickel and other ingredients (see wire a national standard GB1300 77). The reason one hand, low-carbon low carbon steel wire plastic, wire drawing easier, on the other hand can reduce the CO content of reducing gas to reduce spatter or porosity, and increased the temperature of weld metal solidification, Benefit of overhead position welding. Other major alloying elements added to ensure the comprehensive mechanical properties of the weld, while the performance of the welding process and the removal of impurities, but also a role. High alloy steel and aluminum, copper, iron and other metal materials, the core component of its welding and welded metal addition to similar requirements, but also have control of impurities, according to process requirements often adding certain alloying elements. Electrode is coated with a drug skin used for melting arc welding electrodes, it is the core from the coating and the welding of two parts. In the front electrode coating are about 45 ° chamfer, which is to facilitate the arc. Welding in the rear there is a bare core, electrode length about 1 / 16, easy to hold and facilitate soldering conductive clamp. The diameter of Cast Iron Welding Rod welding Chung actually refers to the core diameter) is usually 2,2. 5,3. 2 or 3,4,5 or 6mm and so are several specifications used is a small 3.2 small 4 small 5 III Species, its length "L" is generally between 250 ^ -450 mm.