Grinding twice during the interval of the number of welds Grinding twice during the interval of the number of welds depends welding parameter and steel type. For example, if the plate thickness of 1.0 mm, then the two repair grinding between the maximum number of welds 400. Best grinding environment Environmental factors that affect the electric extreme grinding blade shape of the electrode grinding speed (rev / min), the welding torch pressure grinding time. The target electrode grinding grinding 1 second worn 0.1mm accumulation layer, so you want to choose the correct blade shape, speed, gun pressure grinding time. If the effect is unstable, it is recommended that the electrode the grinding device manufacturers consultation to determine the best grinding environment for your project. Welding parameters Some users upgrade program (current increase of 2% to 5%) were not equipped with the Welding Electrode grinding. In fact, with the electrode grinding, there is no need to increase the current. The electric tip of grinding times The frequency depends on the electrode end of grinding grinding parameters. Users can grinding on each electrode cap 50 to 100 times (according to the welding conditions, including welding torch, electrode shape and grinding time, etc.). Blade life Due to a variety of Welding Assembly parameters, such as welding torch type, material, gun pressure and the time grinding blade longevity is not easy to grasp. But there are two ways to determine this factor. First of all, the regular replacement blades. For example, some users experience determine the shortest life of a leaf blade, the shortest-life replacement. The second method is to use a welding face verification tools. After verification, the user will be able to know whether the blade grinding electrode reasonable. If the adverse effects of grinding, to remind the user needs to change the blade. In the past few years, and continue to introduce new materials and new technology in blade design, blade life has steadily extended. Calibration device Constantly over the past few years, the introduction of new technologies to the electrodes in the grinding process. One new product is the speed sensor. The speed sensor can help users determine the rotation of the motor grinding device. Another one is the electrode calibration device, it allows users to know whether good grinding effect. Debris / shavings management In the past few years, the community set off the environmental climax, car manufacturers also conform to the crowd. Past, manufacturers use a hair dryer, copper scrap in the manufacturing workshop to be blown flying everywhere. Now, many manufacturers have begun to use to collect the debris / shavings concentrated in of recycling appliances debris management device. This is to ensure the cleaning of the factory floor, but also recovery of copper scrap in response to the ecological called on.
Car makers continue to seek cost reductions at the same time, in response to the ecological called on the future development of the situation in the automotive industry, electric tip grinding can be described as a good. Welding Electrode grinding demand reached an all-time high and new technology advances. The here mentioned new technologies include servo grinding, which is a robot servo motor axis grinding eighth. This next generation of electrode grinding can be synchronized with the robot and servo electrode welding torch. The advantage of this power tip grinding can be used in different welding environments. The servo grinding ground while adjusting the speed of the motor can also adjust the amount of grinding to be managed according to the electrode wear, and may in the electrodes is reduced while the electric tip. This grinding without control box, containing only grinding and stand, and therefore very cost-effective for new projects. Another technological breakthrough collector grinding and electrode shaping in one hybrid grinding. This device uses a rolling pair of electrodes for trimming, but only to the electrode surface was polished. The mixed grinding grinding is 0.01mm. The results showed that: an electrode may be welded to 40,000 times. Mixed grinding effect is good, but need to be well maintained to operate learning. If they can do mixed grinding to obtain good welding results, while producing very little splash, longer electrode life. Modern car body manufacturers for the awareness of the importance of the management of the Types Of Welding Electrode to reach unprecedented heights. The market today is full of a lot of uncertainties, manufacturers, engineers want to be able to develop new technologies and products saves costs without compromising quality. Electric tip grinding not only cost-effective, but also improve the quality of welding of automobile manufacturing, is an important and necessary process. With the previously mentioned new technology is expected electrical tip grinding in the near future will be the election of each manufacturer must, and greatly improve the cost-effectiveness in the next few years, and bring a positive environmental effect .